Manufacturing

Fewer defects, less downtime, schedules that hold.

Quality, maintenance, scheduling and energy agents that read from the plant floor and write back into MES and ERP.

Quality Vision Agent

Defect detection and root cause, on the line

Manual inspection misses defects and lags production, so escapes are found by customers rather than on the line.

The agent inspects every unit, classifies defects and correlates them with MES and historian data so engineers can find the root cause.

  • Real-time vision inspection
  • Defect taxonomy and trend analysis
  • Historian correlation for root cause
  • MES and andon integration
Defect escapes
−64%
First-pass yield
+11%
Coverage
24/7

Works with Cognex, PTC ThingWorx, Rockwell FT, AVEVA PI, SAP MII

Predictive Maintenance Agent

Failure prediction and work-order coordination

Reactive maintenance and calendar-based schedules both waste money, and real failures still surprise the shift.

The agent predicts failures for each asset and schedules the work order, parts and technician before the failure happens.

  • Failure prediction for each asset
  • Work orders and parts coordinated
  • Technicians matched to shifts
  • Reliability and MTBF analytics
Unplanned downtime
−38%
Maintenance cost
−22%
OEE
+9%

Works with IBM Maximo, SAP PM, AVEVA PI, Rockwell FT, Snowflake

Production Scheduling Agent

Multi-line scheduling around changeovers and demand

Schedulers rebuild the plan in spreadsheets every morning. Changeovers pile up and equipment effectiveness stalls.

The agent solves the full scheduling problem across lines and re-plans during the day when conditions change.

  • Sequence-dependent changeover modelling
  • Material and capacity constraints
  • Promise dates protected
  • Same-day re-planning on disruption
OEE
+12%
Changeovers
−28%
On time, in full
+4 pts

Works with SAP S/4, Oracle Fusion, Kinaxis, Wonderware, AVEVA PI

Plant Energy Agent

Real-time energy and carbon optimisation

Energy programmes stop at dashboards, and nobody has time to act on them minute by minute.

The agent adjusts setpoints and schedules within defined safety envelopes and reports the carbon impact as it happens.

  • Optimisation across utilities
  • Scheduling aware of tariffs and carbon
  • Setpoint control within the safety envelope
  • Reporting to ESG standards
Energy per unit
−14%
Scope 2 emissions
−21%
Payback period
<12 months

Works with Schneider EcoStruxure, Siemens Desigo, AVEVA PI, SAP EHS

Every agent above runs under the same security practice.

Deployed inside your perimeter, on zero-retention models under your keys, red-teamed before every release, with a person approving every consequential action and every step on the audit trail.

Read our security practice

Other industries

Tell us about the workflow.

We reply to every enterprise enquiry within one business day. Bring your security team; we will walk them through the architecture and every control.

Arrange a briefing Our security practice